Tool Inspection Redefined

Today’s challenge

In machining, the tools have to withstand extreme loads. Accordingly, the demands on material, production and accuracy are very high, which makes the tools expensive.
In addition, tool manufacturers often carry out the final inspection manually, which has a negative impact on production costs.
To date, the condition of the tools cannot be checked quickly and precisely, since tool wear is often noticeable in the micrometer range.

Our solution

With a sophisticated camera system and CNC axes, Technum is setting new standards in tool inspection. The tool is measured fully automatically and fully recorded using high-resolution cameras. The resulting image data is evaluated with the help of artificial intelligence and the tool condition is determined quantitatively.

Benefits

Thanks to the condition determination, tool users can optimise the service life of the tools, which leads to a lower tool requirement and consequently to lower tool costs. Furthermore, the decision of the tool change point is taken away from the machine operator and the limited resources that are available in high-performance tools are also saved. For tool manufacturers, our solution opens up great potential for automating the final inspection and ensuring quality.

Advantages at a glance

Cost reduction

  • Lower tool consumption thanks to optimum tool life utilization and thus a significant reduction in operating costs
  • Reduction in production costs through automation of the final inspection (tool manufacturer)

Resource conservation

  • Raw materials for carbide production are limited
  • Extraction polluting (tungsten carbide, cobalt)
  • Production very complex

Quality Control

  • Reliable knowledge of tool condition
  • Detection of chipping on tools

What makes our solution unique

Learning algorithm

  • Based on artificial intelligence
  • Easy adaptation to different tools
  • Constant improvement of the algorithm

Cost effective system

  • Compared to other measurement systems

Reliable and accurate wear detection

  • High resolution cameras
  • Inspection of shell and face surfaces
  • Reliable repeatability

Speed

  • Measuring times between 15 and 30 seconds
  • Fast tool change

Technum is supported by: